Expansion Machine for medical device applications

At Lumis Automation, we are constantly pushing the boundaries of industrial automation to deliver cutting-edge solutions for our clients. Our latest endeavor involves the engineering of a PTFE expansion machine designed for the expansion of thin PTFE films, a critical process for various high-performance applications.

Project Overview

The objective of this project is to develop a highly precise and efficient PTFE expansion machine. Our comprehensive approach includes research and development, design of mechanical and electrical systems, manufacturing, rigorous testing, and thorough documentation. By leveraging advanced automation technologies, we aim to enhance the quality and consistency of PTFE film expansion.

Key Features of the Expansion Machine

• Servo Motor-Driven Systems:

  • Take-off Reel System: Equipped with a servo motor to ensure precise tension control during film extraction.
  • Roller Barrel System: Features servo-driven rotation and temperature control for the barrels.
  • Take-up Reel System: Utilizes a servo motor for accurate tension control during film winding.

• Adjustable Heating Plate:

  • Capable of reaching temperatures up to 280 degrees C, this heating plate allows for controlled and optimized expansion of the PTFE film.

• Integrated Control System:

  • Our sophisticated control system seamlessly integrates mechanical and electrical components, providing precise tension and temperature regulation throughout the process.

• High-Quality Manufacturing:

  • Utilizing precision machining and high-quality materials, we ensure the durability and reliability of all components.

• Safety and Compliance:

  • The machine is designed to comply with relevant safety standards, incorporating necessary safety features to protect operators and users.

Development Process

Research and Development:
Our team conducted extensive research on PTFE expansion techniques, identifying the best practices and innovative technologies to incorporate into our design.

Design:
We meticulously designed the mechanical and electrical systems to meet the specific requirements of PTFE film expansion. Our design ensures seamless integration and optimal performance.

Manufacturing:
Using state-of-the-art machining techniques and high-quality materials, we manufactured the components with precision, ensuring they meet the required specifications.

Testing and Validation:
The machine underwent rigorous testing to validate its performance, reliability, and consistency. We fine-tuned the system to address any issues and ensure optimal functionality.

Documentation and Training:
We prepared comprehensive documentation, including design specifications, manufacturing processes, and user manuals. Additionally, we provided training to our client’s team to ensure smooth operation and maintenance of the machine.

Client Benefits

By investing in this advanced PTFE expansion machine, our clients can expect:

• Enhanced Product Quality: Consistent and precise expansion of PTFE films.
• Increased Efficiency: Optimized automation reduces manual intervention and increases throughput.
• Improved Safety: Compliance with safety standards ensures a secure working environment.
• Comprehensive Support: Ongoing training and support to maximize the machine’s potential.

At Lumis Automation, we are committed to delivering innovative automation solutions that drive efficiency and quality. Our PTFE expansion machine project exemplifies our dedication to excellence and our ability to meet the evolving needs of our clients.

For more information about this project or to discuss your automation needs, please contact us today.