Extruding Machine for Medical Device Applications

At Lumis Automation, we pride ourselves on our ability to tackle complex engineering challenges and deliver innovative solutions. Our recent project, involving the reverse engineering of an extruding machine for plastic used in medical device applications, stands as a testament to our expertise and dedication.

Project Overview

Medical devices demand precision and reliability, especially when it comes to the materials used in their manufacturing. Our client required a high-performance extruding machine capable of producing medical-grade plastic with stringent specifications. The original machine, however, was outdated and no longer met the rigorous standards of modern medical device production. This is where Lumis Automation stepped in.

The Challenge

The task was to reverse engineer the existing extruding machine to not only restore its functionality but also enhance its performance and precision. This involved a comprehensive overhaul of the mechanical systems, controls, and software.

Innovative Technologies Employed

Our engineering team employed cutting-edge technologies to achieve the desired results. The key components of our solution included:

• Dual Ballscrews Driven by a Servo Motor and Drive: To ensure precise control and movement, we utilized two ballscrews driven by a servo motor and drive system. This setup provided the necessary accuracy and repeatability required for medical-grade plastic extrusion.

• Mechanical System Overhaul: We meticulously reversed the mechanical systems, enhancing their robustness and precision. This included redesigning critical components to eliminate any potential sources of error or inefficiency.

• Advanced Control Systems: The control systems were completely revamped to integrate seamlessly with the new mechanical setup. This involved implementing state-of-the-art servo drives and controllers to manage the extrusion process with unparalleled precision.

• Load Cell Integration: To ensure the utmost accuracy in material flow and consistency, we incorporated a load cell into the system. This allowed for real-time monitoring and adjustments, ensuring the extrusion process remained within the strict parameters required for medical-grade plastic production.

• Custom Software Development: Our software engineering team developed a bespoke software solution tailored to the specific needs of the extruding machine. This software ensured optimal performance, monitoring, and control throughout the extrusion process.

The Result

The result of our efforts was a highly efficient and reliable extruding machine capable of producing medical-grade plastic with exceptional precision. The revamped machine not only met but exceeded the client’s expectations, providing them with the capability to produce high-quality medical devices consistently.

Conclusion

At Lumis Automation, we thrive on challenges and are committed to delivering innovative solutions that drive our clients’ success. Our work on the extruding machine for medical device applications is just one example of how our expertise in reverse engineering and automation can transform outdated equipment into cutting-edge technology.

If you have a project that requires precision engineering and innovative solutions, contact Lumis Automation today. Let us help you stay at the forefront of your industry with our unparalleled expertise and dedication to excellence.