Screwing machines
Screwing Machine #1 – Tool for Sensor Assembly
At Lumis Automation, we specialize in creating practical solutions to complex challenges. One of our latest innovations, the Screwing Tool for Sensor Assembly, combines precision engineering with advanced automation to streamline the assembly of sensors. This machine stands out for its innovative design, which ensures efficiency and reliability while maintaining simplicity in operation.
Key Features That Made This Project Possible
Linear Actuator for Precision Movement
To achieve precise control, the system incorporates a linear actuator that moves the custom torquing chuck up and down. This allows the machine to position the chuck accurately on the sensor collar.
Custom Chuck for Alignment and Torque
The custom-designed chuck plays a critical role in the assembly process. It not only aligns the sensor head perfectly with the body but also isolates the collar—the only part that rotates during assembly. This ensures the head and body remain static, preventing potential misalignment or damage to sensitive components.
Servo-Driven Gear System
A servo motor drives a gear system that transfers the exact torque needed to screw the collar securely. This design guarantees consistent performance, meeting the required torque specifications without over-tightening or under-tightening.
Optimized Assembly Process
The combination of the linear actuator, custom chuck, and servo-driven torque system ensures smooth operation. The machine’s innovative approach allows it to handle multiple assemblies efficiently, reducing operator involvement while maintaining high precision.
How It Works
- The linear actuator positions the chuck over the collar.
- The chuck aligns the sensor head and body while isolating the rotating collar.
- The servo motor and gear system apply precise torque to screw the collar securely.
- The result is a perfectly assembled sensor, ready for the next stage of production.
Why It Matters
This project showcases Lumis Automation’s ability to design, build, and program sophisticated automation systems entirely in-house. The Screwing Tool for Sensor Assembly represents a significant leap forward in efficiency and precision, solving a critical production challenge with a simple, reliable solution.
If you’re looking for automation solutions that drive productivity while maintaining accuracy, contact Lumis Automation today. Let’s create something extraordinary together
Screwing Machine #2 – mini Sensor assembly
At Lumis Automation, innovation drives our solutions. One of our latest advancements involves integrating two axes servo motor technology into a robotic system for mini sensor assembly. This system showcases precision, programmability, and efficiency—key elements in modern manufacturing.
The Power of LBR Technology
The Linear Rotary Actuator is a slim, stackable actuator powered by a direct-drive brushless motor. Known for its durability, the system offers exceptional linear force and rotary torque, making it ideal for complex applications such as:
- Capping and Thread Inspection
- Smart Screw Driving
What sets this actuator apart is its patented single and multi-axis motor design, enabling fine control over position, velocity, acceleration, and force. Fully programmable, the system opens doors to versatile automation.
Integration with Robotics
For this project, we paired the screwing device with a robotic system to tackle the intricate process of assembling mini sensors. By leveraging the actuator’s dual linear and rotary capabilities, the robot achieves precise alignment and torque application. This ensures high-quality assembly standards, even for small, delicate components.
Why Choose This Technology?
- High Performance: Direct-drive motors ensure consistent, reliable operation.
- Flexibility: The stackable design adapts to various configurations.
- Longevity: Designed for extended use, minimizing downtime.
- Intelligence: Programmable control accommodates specific application requirements.
Delivering Results
Our robotic LBR-based solution is more than a technical marvel—it’s a productivity booster for sensor assembly lines. By combining advanced actuators with robotic precision, Lumis Automation enables faster cycle times, improved accuracy, and seamless integration into diverse manufacturing processes.